Bringing It All Together: Seamless Assembly for Market-Ready Product
At Plastoform, we transform individual components into finished products you can use immediately. Our skilled team combines precision, expertise, and attention to detail at every step.
Built to Fit, Assembled to Perform
We handle the complex assembly work so you don't have to. Our team brings everything together with precision and care, ensuring your thermoformed parts meet your exact specifications and timeline.
01
Expert Reinforcement Solutions
We'll guide you through choosing the perfect strengthening materials - whether wood, metal, or recycled ABS - that make your product perform exactly as intended.
02
Craftspeople Who Care About Details
Our assembly specialists combine technical expertise with pride in their work, ensuring every connection, joint, and finish meets our exacting standards.
03
Quality Checks Built Into Every Step
We don't wait until the end to check quality - our team verifies fit, function, and appearance throughout the entire assembly process.
04
One Partner, From Prototype to Production
Whether you're testing a concept or launching at scale, we stay by your side through every phase—streamlining your process, reducing risk, and accelerating your time to market.
Strong Connections That Last: Joining Methods You Can Trust
We use adhesives and ultrasonic welding to create clean, permanent bonds—connections that maintain their strength and appearance year after year, no matter what your customers throw at them.
Reliable Adhesive Bonding for Long-Term Performance
Our adhesive bonding process ensures that every connection between thermoformed components is secure, clean, and built to endure. By following strict industry standards, we deliver strong joints that stand the test of time - regardless of material or design complexity.
Fully compliant with industry bonding standards
Works across a range of materials and joint types
Creates durable, long-lasting component integrity
Advanced Welding Without Adhesives or Fasteners
Our ultrasonic welding process offers a high-speed, clean method for joining thermoformed parts. Using high-frequency vibrations and glue, we create seamless, durable bonds that require no additional materials - cutting lead times while maximizing strength and visual appeal.
Rapid, efficient bonding with no adhesives or screws
Clean joins that maintain design aesthetics
Durable results built to withstand daily use
Smart Strength Where It Matters
Performance-Driven Enhancements Backed by 50 Years of Expertise
Comprehensive Testing
We perform full functional testing, from electrical wiring to air and water tightness and performance checks, ensuring every assembly operates reliably in real-world conditions.
Zone bending
Plastic areas are heated with a hot wire and then reshaped into reinforcement elements—without the use of screws, adhesives, or additional tools. The process is fast, reliable, and cost-effective.
Tailored Reinforcements
We customize reinforcements using wood, metal, or recycled ABS - based on your product’s design and demands.
Snap-Fit Assembly
An efficient solution for fast and secure connections that streamline your assembly process.
Precision You Can Count On
Custom Assembly Jigs for Accurate and Reliable Assembly
Our custom-engineered jigs play a key role in ensuring your thermoformed components are assembled with pinpoint accuracy. Designed to fit each product’s specific geometry, these tools allow for fast, repeatable, and reliable assembly—minimizing human error and maximizing quality output.
Hold components in the correct position for flawless alignment
Ensure consistent results across large production runs
Help reduce assembly time and manual adjustments
Guarantee every unit meets the same high-quality standard
Quality Assurance
“Quality starts before production - by verifying the first piece, preparing components and documentation, monitoring processes, and training our team to ensure consistent results from start to finish.”
Klemen Kermc
Head of assembly
How We Build It Right, Every Time
Comprehensive Steps for an Efficient Assembly Process
Step 01
Component Inspection
Each component is inspected for quality before entering the assembly line, ensuring a solid foundation for the final product.
Step 02
Bonding and Fitting
Parts are carefully bonded and fitted to ensure a precise connection, enhancing the durability and functionality of the product.
Step 03
Reinforcement
We strengthen your product using techniques tailored to meet specific design and application needs — from snap-fit to heat staking.
Step 04
Quality Control Checks
Each assembled product undergoes thorough quality control checks to ensure it meets both our standards and your expectations.
Gain a Competitive Edge by Getting Your Product to Market Faster with Plastoform
We offer complete production solutions under one roof—from concept to assembly—with expert teams, advanced equipment, and efficient processes that ensure consistent quality and fast turnaround.