From Concept to Mold: In-House Thermoforming Expertise at Its Finest
Our custom moulds are designed specifically for your product's requirements—ensuring smooth production and consistent quality from first part to last.Tell us what you need, and we'll create the perfect solution.
From Raw Material to Perfect Mould: Your Vision Is Crafted Here
With over 50 years of know-how, we craft every mould in-house—faster, smarter, and without third-party delays.
01
End-to-End In-House Expertise
From design to final tooling, our team ensures quality, precision, and will monitor closely every step on the way to your final product.
02
Tailored Mold Solutions for Every Project
Whether you’re just prototyping or scaling, we adapt to your needs with high-performance moulds that fit your application perfectly.
03
Advanced CNC Machinery for Ultimate Precision
We invest in modern CNC equipment to achieve lower tolerances and flawless results—even for the most complex parts.
04
Fast Turnaround. No Bottlenecks.
Our in-house process eliminates outsourcing delays, ensuring faster delivery and smooth transition to production.
We Can Provide Different Mold Types for Every Stage of Your Thermoforming Journey
From quick-turn prototypes to high-volume production, we offer custom mould solutions to match your timeline, budget, and technical requirements.
The Foundation for Full-Scale Production
Engineered for durability and repeatability, aluminum moulds ensure reliable, high-precision output across long production cycles. Ideal for full-scale manufacturing and demanding thermoforming applications.
We offer 2 types based on complexity and required tolerances:
Cast Aluminum
Hand or CNC-polished for general-purpose applications
Milled Aluminum
Precision-milled for intricate designs and tighter tolerances
Rapid Testing Before Full Production
Cost-effective and flexible, prototype moulds are ideal for short runs and design testing. They enable rapid iterations before finalizing your product for production—perfect for refining your concept and validating functionality without a heavy upfront investment.
Ideal for early-stage product validation
Enables fast design adjustments before final tooling
Inside the Craft
See What We’re Made Of – Explore 400+ Custom Molds We Bring to Life Each Year
Special Vehicles Industry
Prototype mould for ambulance roof
Special Vehicles Industry
Serial ALU mould for ambulance roof
Special Vehicles Industry
CNC trimming jig mould for ambulance roof
Special Vehicles Industry
ALU mould rear panel for street sweeper
Special Vehicles Industry
CNC trimming jig rear panel for street sweeper
Recreational Vehicles & Caravans Industry
ALU mould rear bumper for caravans
What Our Clients Say
Hear Directly From the Brands Who Rely on Plastoform
Alexander Dennis
Commodity Buyer
Natalija Sančanin
Strategic purchasing
"Since Plastoform’s introduction to AD in 2022, Plastoform’s business has naturally grown due to the fantastic service they provide.
Products are of good quality, whilst the account management and customer they provide is first class.
Communication across the business is excellent and if any issues ever arise, Plastoform deal with these quicky and effectively, ensuring that any impact is minimised.
Working with Plastoform is fantastic, they’re a supplier I can trust, and I look forward to working with them in the future; looking for opportunities that can lead to our co-operation growing."
Alexander Dennis
Commodity Buyer
"Plastoform is one of the best thermoforming company in this part of Europe. Their expert consulting and excellent technical support play a key role in the development of Adria Mobil.
Their work is highly professional, and we especially appreciate their responsiveness and flexibility. They are the right partner for Adria Mobil."
Natalija Sančanin
Strategic purchasing
Quality You Can Count On
Uncompromising Quality at Every Step of Mould Making
Certified Quality Standards
We strictly follow ISO-certified procedures to ensure each mould complies with the highest industry benchmarks.
Skilled Craftsmanship
Every mould is shaped by experienced professionals committed to achieving flawless results and minimizing production risks.
Strict Quality Oversight
We monitor every step of the mould-making process, ensuring strength, stability, and long-term performance.
Rigorous Performance Testing
Before any mould hits production, it undergoes thorough testing to guarantee functionality, reliability, and manufacturing precision.
Latest Machinery Powering Precision Mould Making
Quality starts with great tools. That’s why we use world-renowned machinery, such as 3-axis and 5-axis CNC machines for every mould we produce. This advanced equipment allows us to achieve tight tolerances, produce highly complex geometries, and ensure repeatable precision across every project—no matter the scale or material.
Delivering flawless moulds faster, with unmatched consistency and accuracy is our highest priority and promise to each and every customer.
5-axis
CNC machines
3-axis
CNC machines
Surface Perfection, Down to the Last Detail: Meet Our Art of Mold Finishing
Our mould finishing services combine advanced CNC polishing and skilled manual techniques, ensuring flawless surface quality tailored to your production needs.
CNC Polishing for Consistent Perfection
Automated CNC polishing ensures uniform surface quality across every mould. Ideal for high-volume production, it delivers speed, accuracy, and consistency.
Precise, repeatable results with every polish
Ideal for complex moulds and smooth finishes
High-speed process for fast turnaround
Hand-Finished Polishing for Custom Touches
Manual polishing is performed by skilled technicians for moulds requiring a personal, cost-effective finish. Ideal for prototypes and simpler designs.
Faster and more affordable for low-volume runs
Great for less complex geometries or detailed parts
Perfect for one-off projects or product development stages
Quality Assurance
“From idea to product, we deliver fast, precise, and lasting results. We've never had to remake a tool - we get it right the first time.”
Mitja Homan
Maintenance manager
Step 01
Initial Consultation & Design
We begin by understanding your product vision and technical requirements to design the most effective mould solution.
Step 02
Wooden pre-mould Creation
We produce a wooden pre-mould to test geometry, fit, and function—ensuring everything is aligned before final tooling.
Step 03
Prototype or Aluminum Mold Creation
Depending on your needs, we produce either a cost-effective prototype mould (made of wood) for short-run testing, or a durable aluminum mould ready for full-scale production.
Step 04
CNC or Manual Surface Polishing
We refine mould surfaces using CNC or manual polishing—depending on complexity and required finish.
Step 05
Mould Validation & Final Adjustments
Your mould is validated with test runs and adjusted for accuracy to guarantee reliable performance in production.
Protecting Your Investment
Mold Maintenance & Storage for Longevity and Production Readiness
To ensure peak performance and a longer lifespan, we provide full-service maintenance and secure storage for all client moulds. With Plastoform, your tools are always production-ready—no delays, no surprises.