Complete In-House Product Development – A Rare Capability in Europe, Mastered by Plastoform
We’re here to turn your concept into a fully functional product, with expert guidance every step of the way.
From First Sketch to Finished Product - All Under One Roof
As one of Europe’s leading thermoforming partners, we turn your ideas into reality—faster, smarter, and with complete in-house control.
01
Expert Support from Start to Finish
Rely on our in-house experts to optimize your product every step of the way.
02
Prototyping that Speeds Up Success
Our rapid prototyping ensures the final product is efficient, functional, and ready to go.
03
Collaborative Design with Real-Time Feedback
We work closely with your team to make your product smarter, faster, and easier to manufacture.
04
In-House Tooling for Faster Launches
Our in-house mould-making accelerates development and gives you full flexibility for product changes.
Advanced Design and Engineering for Precision Product Development
From scan to CAD, we turn your ideas into thermoform-ready designs with speed, accuracy, and flexibility.
We use high-precision 3D scanning to capture complex geometries and turn physical parts into accurate digital models.
Perfect for parts with no digital files
Speeds up prototyping and reduces early-stage errors
Ideal for capturing hard-to-replicate shapes
Need to replicate or improve an existing part? We rebuild designs from scans—even without original documentation.
Quickly reproduce discontinued or undocumented components
Optimize outdated designs for better performance
Save time and cost by building on what already works
Our CAD/CAM experts refine your concepts into manufacturable designs—tailored for efficient thermoforming.
Designs optimized for material savings and tool readiness
Easy design updates for evolving product needs
Seamless workflow from scan to production
Validate Before You Manufacture
Test, Tweak, And Perfect Your Product Before It Hits the Line
Prototyping is critical step for turning ideas into a flawless product. At Plastoform, we help you move from concept to precision by testing early and refining smart.
Validate your design with precision and purpose
Test real-world functionality
Prevent costly surprises in production
Iterate quickly with expert guidance
Finalize a design optimized for high-quality thermoforming
Thermoforming Success Starts with Exceptional Mould Making
Our in-house mould making gives you faster turnaround times, real-time design flexibility, and full control over quality. With everything under one roof, we can quickly respond to your needs and ensure your tools are ready for precise, efficient thermoforming production—no delays, no compromises.
Tools made per year
Materials That Perform as Great as They Look
Premium Virgin and Recyclable Materials, Matched to Your Application
We source only the best—from trusted European suppliers—offering premium-grade virgin and recyclable materials. All materials are tested in our in-house lab to ensure they meet the highest standards of performance and reliability. We then help you select the perfect match for your product’s purpose—balancing strength, sustainability, and style.
Built for durability — impact-resistant and long-lasting
Designed for demanding environments with heat-resistant options
Eco-conscious materials to support your sustainability goals
You choose the final finish: polished, textured, or combined with textile
Quality Assurance
“We work as a team on every new product, ensuring all phases are covered - from initial concept to final development and precise measurements that guarantee each part meets the requirements.”
Franci Mlakar
R&D manager
Our Proven Process
Step-by-Step Development Process Designed To Deliver Perfection - Every Time
Step 01
Initial Consultation & Design
We listen, ask the right questions, and turn your ideas into smart, manufacturable concepts tailored to your application.
Step 02
Material Selection
We help you choose handpicked, application-specific materials that balance durability, aesthetics, and sustainability—tested in our in-house lab.
Step 03
Mould Making
From fast prototype moulds to robust aluminium tools for serial production—our friendly in-house mould making adapts to your scale and needs.
Step 04
Prototype & Product Validation
We create and send you your final-form prototype so you can test, validate, and approve every detail before we move into production.
Step 05
Serial Vacuum Thermoforming Production
With decades of experience and proprietary product development, we deliver reliable, scalable, and high-quality vacuum formed plastic parts—on time, every time.
We Shape the Future of Thermoforming
Innovative R&D Driving the Future of Thermoforming
At Plastoform, research and development is more than a department—it’s a mindset. We continuously push boundaries in materials, tooling, and machine precision to deliver smarter, faster, and more reliable thermoforming solutions tailored to your product.
Key Areas of Focus
Material innovation to boost durability and performance
Tooling advancements for faster, cost-effective production
Investments in new machinery for tighter tolerances and complex parts
Custom development for unique application needs
Smart Software for Smarter Products
Advanced Software Tools Behind Every Perfect Product
Precision starts with the right tools. Our powerful design software lets us handle even the most complex thermoforming challenges—faster, smarter, and with flawless accuracy from first sketch to final part.
Software Tools We Use
SolidWorks
AutoCAD
ThinkDesign
50 Years of Expertise at the Core of Every Product We Proudly Develop
Backed by decades of know-how, our expert team helps you through every stage—from first idea to flawless execution.